Design Manual: Automotive Steel Design Manual (Revision 6.1 August 2002) • Sections • Cover • ENTIRE DOCUMENT • Version Information • PREFACE • ACKNOWLEDGMENT • 1. INTRODUCTION • 1.1 INFORMATION ON UPDATE 6.1 • 2. MATERIALS • 2.1 INTRODUCTION • 2.2 STEEL MAKING • 2.3 CLASSIFICATION AND PROPERTIES • 2.4 HOT ROLLED AND COLD ROLLED STEELS • 2.5 STEEL COMPANY PROVIDED STRESS STRAIN CURVES • 2.6 WELDABILITY OF HIGH STRENGTH STEELS • 2.7 TOLERANCES FOR HOT AND COLD ROLLED SHEET STEELS • 2.8 COATED STEEL SHEETS • 2.9 LAMINATED VIBRATION DAMPING STEELS (LVDS) • 2.10 STAINLESS STEELS • 2.11 COMPARATIVE COST AND MASS • 2.12 MECHANICAL TESTING • 2.13 INFLUENCE OF STRAIN RATE ON YIELD STRENGTH • 2.14 STRENGTH INCREASE FROM COLD WORK OF FORMING • 2.15 BIBLIOGRAPHY FOR SECTIONS 2.1 to 2.14 • 3. DESIGN • 3.1 STRAIGHT LINEAR MEMBERS • 3.2 CURVED MEMBERS • 3.3 SURFACE ELEMENTS • 3.4 CONNECTIONS • 3.5 DESIGNING AGAINST FATIGUE FAILURES • 3.6 CRASH ENERGY MANAGEMENT • 3.7 DESIGNING AGAINST CORROSION • 3.8 DESIGN FOR ROLL FORMING • 3.9 SPECIAL DESIGN CONSIDERATIONS • 3.10 DESIGN GUIDELINES FOR SHEET STEEL • 3.11 AISI/CARS GEOMETRIC ANALYSIS OF SECTIONS (GAS) THEORY • 3.12 DESIGNING FOR STAMPING OPERATIONS • 4. MANUFACTURING • 4.1 STAMPING OPERATIONS • 4.2 ROLL FORMING • 4.3 WELDING PROCESSES • 4.4 ADHESIVE BONDING • 4.5 FINISHING SYSTEMS • 4.6 THIN-WALLED WELDED STEEL TUBE FORMING • 4.7 HYDROFORMING SHEET STEEL • 5. PROCEDURES • 5.1 KEY TO CARS DESIGN PROCEDURES • 5.2 DESIGN PROCEDURES FOR SECTION 3.1 • 5.3 DESIGN PROCEDURES FOR SECTION 3.2 • 5.4 DESIGN PROCEDURES FOR SECTION 3.3 • 5.5 DESIGN PROCEDURES FOR SECTION 3.4 • 6. APPLICATIONS • 6.1 CASE STUDIES • 6.2 EXAMPLES • 7. AISI/CARS • 7.1 AISI/CARS USER'S MANUAL • 7.2 AISI/CARS TUTORIALS • APPENDIX A SYMBOLS AND DEFINITIONS • APPENDIX B STEEL CONSTANTS AND CONVERSION FACTORS